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KC212 Intelligent electronic yarn precison winder

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KC212 Intelligent electronic yarn precison winder

product advantages:

Spun yarn

Filament Yarn

Cotton

Wool

Polyester

Polypropylene (PP)

Polybutylene Terephthalate

Silk

Glass fibre

Aramid

Elastan

Viscose

Sewing Thread

Technical Yarns

Drawn Textured Yarn

Polyamid

Polyacryl

Textile yarn spun and twisted from staple length fiber, either natural or synthetic.

Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.

Natural fibre from the cotton plant which is spun into fine yarn.

Animal fibre; most commonly used to mean the yarn spun from the sheep.

Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C.

Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.

PBT is similar to other thermoplasic polyesters. Compared to PET, PBT has a slightly lower strenth and rigidity, but a better impact resistance. The yarn has a natural stretch and can be incorporated into sports wear (most common found in swimwear).

Natural protein fiber composed mainly of fibroin. Silk is produced by several insects, but generally only the silk of moth caterpillars has been used for textile manufacturing.

Also called spun glass, is a material consisting of extremely fine filaments of glass that are combined in yarn and woven into fabrics. Used in making various products, such as yarns, fabrics, insulators, and structural objects or parts.

Aramid is the short term for aromatic polyamide. They are fibres, in which the chain molecules are highly oriented along the fibre axis, so the strength of the chemical bond can be exploited. The fibre is heat-resistant and of great strength. Aramid is used in materials for bulletproof vests and radial tires.

Elastane or Spandex is a polyurethane-polyurea copolymer. This synthetic fibre can be stretched from four to seven times their length, reverting to their original length when the tension is relaxed. Used for all areas where a high degree of permanent elasticity is required: hosiery, underwear, sportswear, and in woven and knitted fabrics.

Viscose, formerly known as viscose rayon, is made by treating cellulose with caustic alkali solution and carbon disulphide. It is a soft fibre commonly used in dresses, linings, shirts, shorts, coats, jackets, and other outerwear.

Sewing threads yarns are especially made to pass rapidly through a sewing machine. It is a fine cord of a fibrous material, made of two or more filaments twisted together. The yarn has to form efficient stitches without breaking or becoming distorted.

The yarns are used for technical textile products, manufactured for non-aesthetic purposes, where function (rigidity, strength, dimension stability, design flexibility and economic viability) is the primary criterion.

Made from Polyester POY by simultaneously twisting & drawing. DTY yarn is mainly used in weaving and knitting.

Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.

Synthetic fiber made from a polymer (Polyacrylonitrile, also known as Creslan61). PAN belongs to the family of acrylic resins. It is a hard, rigid thermoplastic material that is resistant to most solvents & chemicals, slow to burn and of low permeability to gases.

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PRODUCT DIMENSIONS

TECHNOLOGY PARAMETER

Technology parameter

Machine structure

Single size, single layer、4n,48 spindles/set

(It can be changed according to actual needs)

Spindle gauge

440mm(It can be changed according to actual needs)

Type of winding

Digital or precision winding

Linear speed

Up to 1100m/min(depend on the process parameters)

Type of tension

Electronic tension and initiative unwinding

Take-up tubes

Cylindrical or cone

Traverse length

130mm-250mm(It can be changed according to actual needs)

Package shape

Straight edge or incline edge shape(The angle can be adjustable)

Rated power

400W/spindle

Actual consumption

25-50% of rated power(depend on the process parameters)

PRODUCT FEATURES

Features

◎High performance servo motor yarn guide, line speed can up to 800m/min, even reach 1100m/min, Improve production efficiency and reduce cost;

◎Adopt comprehensive intelligent control technology,  All parameters related to yarn quality can be adjustable at will . e.g. Winding shape length, edge Angle, edge width, soft edge density, package shape cross Angle, winding tension, etc;

◎Adopting intelligent tension system, active unwinding device and automatic tracking overfeed system, ensure uniform density of winding shape;

◎Whole machine with beautiful appearance, low noise, low power consumption and The human-machine interface is optimized , the control is more reasonable.

Used for initiative unwinding

Applied for hank or cone yarn initiative unwinding, main for unwinding DTY、viscose、short fiber and etc.

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